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There are two general types of submerged-arc fluxes: bonded and fused. In bonded fluxes, the finely ground chemicals are mixed, treated with a bonding agent, and manufactured into a granular aggregate. The deoxidizers are incorporated in the flux. Fused fluxes are a form of glass resulting from fusing the various chemicals and then grinding the glass to a granular form. Fluxes are available that add alloying elements to the weld metal, enabling alloy weld metal to be made with mild-steel electrodes. High currents can be used in submerged-arc welding, and extremely high heat can be developed. Because the current is applied to the electrode a short distance above its tip, relatively high amperages can be used on small-diameter electrodes. This results in extremely high current densities on relatively small cross sections of electrode. Currents as high as 600 A can be carried on electrodes as small as 5 64 in, giving a density of the order of 100 000 A/in2 6 to 10 times that carried on stick electrodes. Because of the high current density, the melt-off rate is much higher for a given electrode diameter than with stick-electrode welding.The melt-off rate is affected by the electrode material, the flux, the type of current, the polarity, and the length of wire beyond the point of electric contact in the gun or head. The insulating blanket of flux above the arc prevents rapid escape of heat and concentrates it in the welding zone. Not only are the electrode and base metal melted rapidly, but the fusion is deep into the base metal. The deep penetration allows the use of small welding grooves, thus minimizing the amount of filler metal

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Objective-C counterpart called NSSocketPort, which is part of the Objective-C-based Foundation framework. On top of these, both the Core Foundation framework and the Foundation framework offer additional support for network programming. For example, both frameworks make it quite easy both to browse services offered via Bonjour and to publish your own services.

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per foot of joint and permitting fast welding speeds Fast welding, in turn, minimizes the total heat input into the assembly and thus tends to prevent problems of heat distortion Even relatively thick joints can be welded in one pass by the submergedarc process Welds made under the protective layer of flux have good ductility and impact resistance and uniformity in bead appearance Mechanical properties at least equal to those of the base metal are consistently obtained In single-pass welds, the amount of fused base material is large compared to the amount of filler metal used Thus in such welds the base metal may greatly influence the chemical and mechanical properties of the weld For this reason, it is sometimes unnecessary to use electrodes of the same composition as the base metal for welding many of the low-alloy steels.

Lightning activity monitor (Cont.): display board, 98 99, 101, 102 lightning sensor, 96 101 parts list, 103 104 program code, 105 106 programming, 99 100, 103, 105 106 schematic, 97, 102 Linear Technologies LTC1298 12-bit analog-to-digital converter, 40, 41 Listen-in module kit, 304 306 components, 304 construction, 304 306 parts list, 306 306 schematic, 306 LM358 op-amp chip, 304 LM393 comparator chip, 300, 301 Logic voltage, 26 M Mailbox, radio (see Radio mailbox) Mark, 26 MAX232 serial communication chip, 274, 277, 307, 310, 322, 338 MAX3100, 73 74 Memory map, BASIC STAMP 2, 8 Microprocessor interfaces, 21 25 Mitel 8870 touch-tone decoder chip, 209, 211 Modem board, 278 283 Modem chip (see MXCOM MX604 1200-baud modem chip) Monitoring systems (see DataAlert project; Data-term unit project; Input sensor modules; Remote serial I/O system; TeleAlert project; Weblink monitoring system project; X-link Internet control system project) Morse code radio keyer project, 161 170 construction, 162, 164 166 parts list, 170 program code, 167 169 programming, 165, 167 169 schematic, 164, 166 Motion module, 293 298 construction, 295 298 parts list, 297 298 schematic, 297 Motor driver, 23, 25 Motorola MC145447 Caller ID chip, 122 Multichannel radio alarm system, 81 94 components, 82 89

With proper selection of equipment, submerged-arc welding is widely applicable to the welding requirements of industry It can be used with all types of joints and permits welding a full range of carbon and low-alloy steels, from 16-gauge (15-mm) sheet to the thickest plate It is also applicable to some high-alloy, heat-treated, and stainless steels and is a favored process for rebuilding and hard surfacing Any degree of mechanization can be used from the hand-held semiautomatic gun to boom- or track-carried and fixture-held multiple welding heads The high quality of submerged-arc welds, the high deposition rates, the deep penetration, the adaptability of the process to full mechanization, and the comfort characteristics (no glare, sparks, spatter, smoke, or excessive heat radiation) make it a preferred process in steel fabrication.

It is used extensively in ship and barge building, in railroad car building, in pipe manufacture, and in fabricating structural beams, girders, and columns where long welds are required Automatic submerged-arc installations are also key features of the welding areas of plants turning out massproduced assemblies joined with repetitive short welds The high deposition rates attained with submerged-arc welding are chiefly responsible for the economies achieved with the process The cost reductions from changing from the manual shielded metal-arc process to the submerged-arc process are frequently dramatic Thus a hand-held submerged-arc gun with mechanized travel may reduce welding costs more than 50 percent; with fully automatic multiarc equipment, it is not unusual for the costs to be but 10 percent of those attained with stick-electrode welding..

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