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26.6.7 Other Arc-Welding Processes Various adaptations of the arc-welding processes described have been made to meet specialized joining needs. In addition, there are processes using electrical energy to join metals that do not fall under the category of arc welding including electrical resistance welding and ultrasonic, electron beam, and electrodeposition welding. Electroslag welding is an adaptation of the submerged-arc process for joining thick materials in a vertical position. Figure 26.9 is a diagrammatic sketch of the electroslag process. It will be noted that whereas some of the principles of submergedarc welding apply, in other respects the process resembles a casting operation. In Fig. 26.9, a square butt joint in heavy plate is illustrated, but the electroslag process with modifications in equipment and technique is also applicable to T joints, corner joints, girth seams in heavy-wall cylinders, and other joints. The process is suited best for materials at least 1 in in thickness and can be used with multiple electrodes on materials up to 10 in thick without excessive difficulties. As illustrated by the open square butt joint, the assembly is positioned for the vertical deposition of weld metal. A starting pad at the bottom of the joint prevents

Most of the code presented throughout this chapter is in the form of small utility functions. All these functions are assumed to be part of the class NetworkDiscovery, a complete implementation of which is included in the sample code posted on this book s home page. Figures 8-6 and 8-7 show the sample application in action, first detecting an instance of the iPhone Simulator on the same network and then running without WiFi connectivity.

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Multichannel radio alarm system (Cont.): construction, 85 88, 90 94 parts list, 88, 90 program code, 90 94 schematic, 83, 84, 89 MVS Corporation, 44 MXCOM MX604 1200-baud modem chip, 278 283, 308, 310, 311 N National Control Devices NCD101 addressable serial-to-parallel converter, 50 53, 55, 59 National Control Devices NCD102 addressable parallel-to-serial encoder, 52 54, 56, 60 National Control Devices NCD106 addressable A/D and digital input/output control device, 53 57, 61, 62 NCD-101 addressable serial-toparallel converter, 50 53, 55, 59 NCD-102 addressable parallel-toserial encoder, 52 54, 56, 60 NCD-106 addressable A/D and digital input/output control device, 53 57, 61, 62 NCDXF/IARU International Beacon Network, 173 NetPorter software, 331 Network cable tester (see 10BaseT network cable tester) Networking (STAMP 2), 28 35 program code, 30, 31, 34 35 RS-485 serial network, 30 35 schematic, 32 NJ6355 real-time clock chip, 278, 281 283 No-parity bit, 26 Northern California DX Foundation (NCDXF), 173 O On-line documentation, 14 Optoisolator inverting buffer, 22, 24 Orb-Tracker project, 193 206 basic components, 194 196 construction, 196, 198, 200 203 parts list, 199 200 positional readout, 196 program code, 200 206 P Page-Alert project, 263 272 block diagram, 264 circuit diagram, 269 components, 265, 266, 268, 269

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FIGURE 26.9 Schematic sketch of electroslag welding: (1) electrode guide tube, (2) electrode, (3) water-cooled copper shoes, (4) finished weld, (5) base metal, (6) molten slag, (7) molten weld metal, and (8) solidified weld metal. (The Lincoln Electric Company.)

the fall-out of the initially deposited weld metal and, since it is penetrated, ensures a full weld at this point Welding is started at the bottom and progresses upward Water-cooled dams, which may be looked on as molds, are placed on each side of the joint These dams are moved upward as the weld-metal deposition progresses The joint is filled in one pass a single upward progression of one or more consumable electrodes The electrode or electrodes may be oscillated across the joint if the width of the joint makes this desirable At the start of the operation, a layer of flux is placed in the bottom of the joint and an arc is struck between the electrode (or electrodes) and the work The arc melts the slag, forming a molten layer, which subsequently acts as an electrolytic heating medium.

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