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The DS1302 is a real-time clock/calendar with 31 bytes of static RAM, all on an 8-pin DIP integrated circuit (see Fig. 3-1). The real-time clock counts seconds, minutes, hours, date of the month, month, day of the week, and year with leap year compensation. The DS1302 requires 5 V, and uses less than 300 nA at 2.5 V. The DS1302 communicates with a microcontroller such as STAMP through a three-wire serial connection. A temporary connection to a controller establishes the DS1302 s time. Thereafter, the chip can operate as a standalone clock. The DS1302 has dual power supply pins for primary and backup, the latter of which may be powered by a supercapacitor input or rechargeable battery. The project relies on the chip s primary power supply input (Vcc2). The DS1302 interfaces with controllers through a three-wire connection, consisting of a serial clock (SCLK) for data input, input/output line (I/O) for connection to the clock input,

The mean of w is w= 1 1 (z + zmin ) = [( xi yj + t) + ( xi yj t)] 2 max 2 (27.16)

w = xi yj The bilateral tolerance of w is 1 1 tw = (wmax wmin ) = [( xi yj + t) ( xi yj t)] 2 2 tw =

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(27.17)

7 6 5

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Equation (27.15) gives rise to expressions such as the stacking of tolerances in describing the conditions at the gap.All the bilateral tolerances of the constituent x s and y s add to the tolerance of the gap. If the gap is an interference, then w is a righttending vector (negative). For all instances to be interference fits, both wmax and wmin have to be negative. Example 3. In the pin-washer-sleeve snap-ring assembly depicted in Fig. 27.5, identify the mean gap w, gap tolerance tw, maximum gap wmax, and minimum gap wmin if x1 = 1.385 0.005, y2 = 0.125 0.001, y3 = 1.000 0.002, and y4 = 0.250 0.001 in.

FIGURE 27.5 (a) A pin-washer snap-ring assembly and associated gap; (b) parallel vectors describing gap.

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Like so many things, my involvement with this technology all goes back to a quote frequently attributed to Mark Twain: When everyone is looking for gold, it s a good time to be in the pick and shovel business I first heard this expression while I was working for Apple in the mid-90s The Web 10 gold rush was on, and the R&D group I was part of was one of the few groups in the company doing anything Internet related at the time We were lucky to be under the direction of a senior R&D executive, who in his first meeting with our group laid out Mark Twain s wisdom perfectly: We will make picks and shovels The lightbulb went on.

Solution. From Eq. (27.16), w = xi yj = 1.385 0.125 1.000 0.250 = 0.010 in From Eq. (27.17), tw =

and reset (RST) for turning on control logic, which accesses the shift register and provides a method of terminating either single-byte or multiple-byte data transfer. The DS1302 s X1 and X2 pins are connected to the leads of the 32.768-kHz crystal. In order have a STAMP communicate with the DS1302, you will need to first identify clock starting time by using different variable time registers. Next, you must reset the chip and send it an instruction telling it the starting time. Then, you need to read the time from the chip and debug it to the PC. Finally, you will need to deactivate RST after each step by taking it low.

From Eq. (27.14), wmax = w + tw = 0.010 + 0.009 = 0.019 in From Eq. (27.15), wmin = w tw = 0.010 0.009 = 0.001 in All instances of the gap w are positive, and therefore noninterfering. Example 4. In Example 3, the washer, sleeve, and snap ring are vendor-supplied parts, and the pin is machined in-house. To assure a noninterfering assembly, what should the pin tolerance t1 be Solution. From Eq. (27.16), w = xi yj = 1.385 0.125 1.000 0.250 = 0.010 in From Eq. (27.17), tw =

t1 = tw 0.004 As long as tw w that is, tw 0.010 in there will be a gap. tw = t1 + 0.004 0.010 t1 0.006 in If t1 cannot be economically maintained at 0.006 or less, but may be 0.007 in or more, then there will be instances of interference, unless 1. Vendors can reduce the tolerance on the washer, spacer, and snap ring. 2. Inspection and selective assembly are acceptable. 3. Some interference, when detected, is solved by selective assembly for some parts, or scrapping. Important to alternatives 2 and 3 is a prediction of the chance of encountering an interference fit.

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